Medical PCB Manufacturer

Medical PCBs Manufacturer — Trusted Medical-Grade PCB Solutions

Precision You Can Trust in Life-Saving Applications

In the medical field, reliability is more than a requirement — it’s a responsibility. Insight PCB delivers high-performance circuit boards for medical devices where accuracy, cleanliness, and long-term reliability are critical.

From wearable diagnostics to imaging systems and surgical tools, our PCBs are fabricated to support tight tolerances, biocompatible materials, and complex geometries required by modern medical electronics. With IPC Class 3 standards and certifications including ISO 9001, ISO 14001, IATF 16949, and AS9100D, we meet the demanding quality expectations of this life-critical industry.

Whether your application involves ultra-compact wearables, flex circuits for catheters, or multilayer rigid boards for imaging and monitoring systems, Insight PCB has the materials expertise and manufacturing precision to bring your vision to life.

Why Choose Insight PCB as Your Medical PCB Manufacturer:

  • HDI boards for compact, high-density medical electronics
  • Rigid-Flex & Flex PCBs for surgical, implantable, or bend-sensitive applications
  • Impedance-controlled multilayer boards for imaging and diagnostic accuracy
  • Polyimide, LCP, and halogen-free materials for biocompatibility and reliability
  • Low-outgassing, RoHS, and UL-approved materials
  • High copper density options for power management in critical devices
  • Clean-room-friendly production processes available upon request

Key Technologies that Incorporate Medical-Grade PCBs:

  • Diagnostic and Imaging Equipment (MRI, CT, ultrasound)
  • Patient Monitoring Systems
  • Handheld Medical Instruments
  • Wearable Health Trackers
  • Surgical Navigation Tools
  • Implantable Electronics (under customer-specified compliance)

Strict Board Cleanliness & Ionic Contamination Control

Medical PCBs require ultra-clean substrates and controlled ionic contamination to safeguard patient safety—especially for implantable and monitoring devices. 

Electrical Insulation, Flammability (UL 94 V-0) & Biocompatibility Options

We use materials rated UL 94 V-0 for flammability safety and offer biocompatible substrate options for medical-grade requirements. 

Signal Integrity, ESD Immunity & Compliance

Our designs ensure protection from electrical hazards, EMI, and ESD for medical electrical equipment.

Medical PCB Manufacturing Capabilities

Rigid, Rigid-Flex, Flex & HDI Options for Miniaturized Medical Devices

Whether for wearables, implantables, or diagnostic instruments, we offer rigid, rigid-flex, flex, and HDI PCB options for massively compact designs. (See our HDI PCB page for more details.)

Controlled Impedance, Microvias, Fine-Pitch & Coating Control

We deliver high-density, fine-pitch layouts—complete with controlled impedance and reliable coating for precise medical applications.

Specialized Materials: High-TG Laminates, Ceramic Substrates

With high-TG laminates, we support material choices tailored for mechanical and thermal demands.

Typical Medical Applications & Use Case

Imaging & Diagnostic Equipment: MRI, X-Ray, Ultrasound

Our PCBs support high-power, high-resolution imaging systems used in MRI, X-ray, and ultrasound diagnostics.

Monitoring & Critical Care Devices: Pacemakers, Glucose, ECG Systems

From implantable devices to bedside monitors, our PCBs are trusted by OEMs for critical patient monitoring systems.

Surgical, Robotic & Hygiene-Sensitive Devices with Compact PCB Modules

We supply precision PCBs for surgical robots and sterilizable medical instruments—where space-saving and hygiene are key.

Key Benefits of Our Medical PCB Solutions

Unparalleled Reliability & Fail-Safe Performance in Life-Critical Systems

Our PCBs are engineered for outstanding reliability, minimizing failure risks in healthcare scenarios.

Miniaturization & Lightweight Design Enable Portable Medical Devices

Compact, lightweight PCB architecture allows for high-function, portable medical device designs.

Regulatory Documentation & Support for FDA, MDR & ISO Compliance

We provide comprehensive documentation—such as certificates of conformance and first-article inspection reports—to support FDA, MDR, and ISO compliance.

Design Support & Quality Assurance Process

DFM/DFA Reviews & Stack-Up Consultation from PCB Engineers

Our engineering team offers design-for-manufacturability (DFM), design-for-assembly (DFA), and stack-up review tailored to medical-grade standards.

High-Control Testing: AOI, Flying Probe, Micro-sectioning & Ionic Cleanliness

Every board undergoes rigorous inspection via AOI, flying probe testing, micro-section analysis, and ionic cleanliness testing to ensure purity and reliability.

Documentation & Testing Reports: Certificate of Conformance, First Article, AOI, etc.

We deliver detailed testing documentation—including Certificates of Conformance and First Article Reports—for every medical PCB.

Prototyping to Volume Production Workflow

Rapid-Turn Prototyping with Quick Quotes & Engineering Feedback

Fast-tracked prototyping with direct technical support helps speed up development and validation cycles.

Request a Quote from Your Medical PCBs Manufacturer

Submit Your Medical Device Needs for Fast & Accurate Pricing

Provide your device specs and get a competitive and fully traceable quote quickly.

Consult with Technical Team on Stack-Up & Performance Requirements

Our specialists assist with stack-up planning, material selection, and compliance assurance tailored to your application.

Get Help with Compliance Documentation & Supply Chain Planning

We support you through every compliance phase—including documentation and supply chain coordination.

For more than three decades, Insight PCB has supported innovators in the medical industry with fabrication solutions that adapt, thrive, and perform — just like the life-saving devices they power.