Flexible & Rigid-Flex PCB Manufacturer

Built to Bend. Engineered to Endure.

At Insight PCB, we specialize in manufacturing flexible and rigid-flex circuit boards that perform in tight spaces, harsh environments, and dynamic applications. By combining rigid FR4 substrates with flexible polyimide sections, our boards offer both strength and adaptability—ideal for 3D packaging, weight reduction, and eliminating connectors.

Why Choose Insight PCB as Your Flex PCB Supplier

 

Expertise in Flexible PCB Fabrication

For over 35 years, Insight PCB has specialized in precision PCB fabrication for industries where failure is not an option. Our expertise in flexible PCB design and manufacturing allows us to deliver ultra-reliable solutions for medical electronics, imaging systems, surgical tools, and diagnostic wearables.

 

High-Quality Polyimide & Adhesiveless Materials

We utilize advanced materials such as polyimide and adhesiveless laminates from leading suppliers like DuPont and Panasonic. These materials enable thin, lightweight, and biocompatible flex circuits ideal for medical, aerospace, and consumer wearables that demand superior reliability.

 

Certifications & Quality Standards (IPC-6013, ISO, AS9100D)

Quality is built into every board we produce. Insight PCB is certified to ISO 9001, ISO 14001, AS9100D, and IATF 16949, with all flex and rigid-flex builds fabricated to IPC-6013 standards. This ensures full compliance with global quality and traceability requirements.

Your Reliable Rigid Flex PCB Manufacturer & Supplier

 

Hybrid Rigid-Flex Stack-Up & Laminated Designs

Our rigid-flex PCB solutions combine durable FR4 rigid layers with high-performance polyimide flex layers. These hybrid designs enable compact, three-dimensional layouts that reduce space requirements in critical medical devices such as catheters, surgical navigation tools, and implantables.

 

High-Density Layering & Miniaturization Support

By integrating HDI technology, blind and buried vias, and sequential lamination, we support miniaturized medical and aerospace systems where high-density connections are essential.

 

Durability & Connector-Free Assembly for Reduced Failure Modes

Rigid-flex boards eliminate fragile connectors and solder joints, reducing common failure points while increasing reliability in life-saving medical systems and high-vibration environments.

Flex Circuit Manufacturer Capabilities

 

Single-, Double- & Multi-Layer Flex Circuits

From simple one-layer flex boards to complex multilayer flex-rigid hybrids, we provide the right build for your specific application — whether it’s a handheld monitor or aerospace avionics.

 

Bend Radius, Dynamic vs Static Flex Design

Our engineers design flex circuits to match your application’s bend radius requirements, whether for dynamic flexing up to 200,000 cycles or static flex assemblies where stability is critical.

 

Stiffeners, Coverlay & Controlled Impedance Options

We integrate stiffeners, coverlays, and impedance-controlled designs to improve structural integrity, electrical performance, and reliability in demanding electronic environments.

Comprehensive Services from a Flex PCB Supplier

 

Design Support, DFM Review & Engineering Consultation

Our team provides DFM (Design for Manufacturability) reviews and engineering consultation early in the design phase to ensure materials, stack-ups, and layouts meet your performance goals.

 

Rapid Prototyping to Volume Production

We offer fast-turn prototypes as well as scalable volume production runs — ensuring smooth transitions from concept to market for medical device OEMs and other high-tech sectors.

 

Pricing Transparency & Global Supply Chain Support

Insight PCB leverages a robust Taiwanese manufacturing base with cost-competitive pricing and dependable global logistics, helping customers reduce costs without compromising quality..12313

Benefits of Choosing a Flex Circuit Manufacturer

 

Weight Savings & Thin Profile for Compact Design

Flex and rigid-flex circuits provide lightweight, thin-profile alternatives to bulky rigid PCBs or cable assemblies, enabling sleek designs in wearables and portable medical instruments.

 

High Flex Cycle Endurance & Thermal Resistance

Our flex PCBs withstand 200,000+ bend cycles and offer thermal stability up to 230°C Tg using advanced polyimide substrates.

 

Improved Reliability over Traditional Wiring & Connectors

By removing interconnects and fragile solder joints, flex technology reduces failure modes and extends product life in critical applications.

Industries & Applications We Serve

 

Aerospace, Defense & Avionics

High-reliability rigid-flex boards for satellites, avionics controls, and mission-critical RF systems.

 

Wearable & Medical Device Electronics

From ECG monitors to surgical robots, our biocompatible flex PCBs power the future of healthcare.

 

Automotive, Telecom, Industrial

We deliver robust rigid-flex solutions for ADAS modules, telecom switches, industrial control, and automation.

Quality, Compliance & Reliability Assurance

 

Certified to AS9100D, ISO9001/14001, IATF16949

Our certifications demonstrate adherence to stringent aerospace, medical, and automotive requirements.

 

IPC Standards for Flex & Rigid-Flex (6013, 2223)

All boards are manufactured to IPC-6013 and IPC-2223 standards, ensuring compliance with global industry benchmarks.

 

Comprehensive Testing: Visual, Electrical, Environmental

We provide full AOI, flying probe, impedance, and environmental stress testing to guarantee product performance and reliability.

Request a Quote from Your Leading Flex PCB Supplier

 

Fast Turnaround Quotes & Prototyping Options

Get rapid quotes and prototypes designed to fit your timeline and budget.

 

Contact Design Team – Flex Studio & Collaboration

Collaborate directly with our engineers through Flex Studio, ensuring your design is optimized for performance, cost, and manufacturability.

 

Global Logistics & On-Time Delivery Assurance

With established supply chains and logistics partners, we ensure on-time delivery worldwide.