Aerospace PCB Manufacturer – High-Reliability Aerospace PCB Solutions

Reliability Above All

At Insight PCB, we specialize in manufacturing high-performance, high-reliability printed circuit boards for the aerospace industry — where failure is not an option. From satellite communication systems to mission-critical flight controls, our PCBs are engineered to meet the rigorous demands of C4ISR, avionics, space systems, and airborne defense platforms.

Why InsightPCB Is a Trusted Aerospace PCB Manufacturer

Expertise in Mission-Critical Aerospace and Defense PCBs

For over three decades, Insight PCB has delivered precision circuit boards for avionics, satellite communications, and defense electronics where failure is not an option. Our engineering team understands the stringent design, documentation, and traceability demands of aerospace programs.

Certified to AS9100D

Insight PCB is AS9100D certified, ensuring every build meets the rigorous quality standards required by aerospace OEMs, primes, and subcontractors.

Nadcap & Traceability for Sensitive Programs

Our production processes include full lot traceability, process documentation, and materials control to support programs requiring Nadcap-level oversight and supply-chain transparency.

What Is an Aerospace PCB? Key Technologies & Standards

Class III Rigid PCB Definitions

Aerospace PCBs are built to IPC Class 3 standards, ensuring maximum reliability for mission-critical performance and long service life in high-altitude environments.

Designs for Extreme Thermal, Vibration & Radiation Resistance

Boards must withstand thermal cycling, vibration, and radiation encountered in space and flight, with designs incorporating redundant power planes and high-Tg laminates.

Application-Specific Considerations: Heavy Copper, Redundancy, EMI Shielding

Typical aerospace designs integrate heavy copper layers, EMI/RF shielding, redundant circuitry, and fail-safe routing to protect against noise and signal degradation.

Our Aerospace PCB Manufacturing Capabilities

Multi-Layer, High-Density & Rigid-Flex Stack-Up Options

Insight PCB produces multi-layer boards up to 35 layers, including rigid-flex constructions for compact avionics and satellite payloads.

Controlled Impedance, Blind/Buried Microvias & Heavy Copper Layers

We specialize in controlled impedance routing, microvia and via-in-pad technology, and heavy copper up to 6 oz for high-current applications.

Specialty Materials: High-TG Laminates, Conformal Coating & Wrap Plating

Our material portfolio includes polyimide, high-TG FR-4, and low-loss RF substrates with optional conformal coating and wrap plating for harsh aerospace environments.

Applications of Aerospace PCBs

Avionics & Flight Control Instruments (FADEC, CADC, Radar)

Flight-critical systems such as FADEC, CADC, and radar modules demand tight-tolerance multilayer boards for real-time data processing.

Satellite Systems: RF Communication, Transmitters & Antennas

We supply RF microwave PCBs for satellite transponders, optical transceivers, and ground communication stations.

Defense & UAV Systems, Navigation & Detection Hardware

Our boards power unmanned aerial vehicles, navigation systems, and electronic detection hardware used in both defense and commercial aerospace applications.

Benefits of Choosing InsightPCB for Aerospace PCB Solutions

Unmatched Reliability for Extreme Operating Conditions

Every board is built for continuous performance under high altitude, extreme temperatures, and dynamic vibration.

Designed for Harsh Environments: Thermal, Shock & EMI Resilience

Material selection and advanced stack-ups ensure thermal endurance, shock resistance, and EMI protection.

Full Program-Level Documentation & Compliance Control

Customers receive full program documentation, from stack-up drawings to lot-level traceability and test reports.

Engineering Design Support & Quality Assurance

IPC Class 3 Standards, MIL-PRF Testing & Traceable QA Process

Our engineering team provides DFM/DFT reviews to align designs with IPC Class 3, MIL-PRF, and aerospace reliability requirements, backed by full QA traceability.

From Prototype to Volume Production

Rapid-Turn Prototyping & Fast-Track PCB Quotes

Insight PCB offers quick-turn prototypes for accelerated design validation and pre-production runs.

Scalable Volume Manufacturing with Global Reach & On-Time Delivery

With manufacturing in Taiwan and a U.S. sales office, we provide scalable production and global logistics for seamless supply chain management.

Transparent Pricing, BOM/Traceability & Logistics Coordination

Clear pricing, BOM tracking, and export documentation ensure cost predictability and compliance with aerospace procurement standards.

Request a Quote from Your Aerospace PCB Supplier

Submit Requirements — Get a Fast Custom Estimate

Send your drawings, stack-up, and specifications to receive a detailed aerospace PCB quote.

Guidance on Regulatory Compliance & Program Documentation

Our team provides guidance on AS9100D compliance, export controls, and full program documentation to meet government and prime-contractor requirements.